Madhav Engineers
Madhav Engineers
Vasai East, Palghar, Maharashtra
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Granulation Line

Leading Manufacturer of fluid bed dryer, vacuum tray dryer, vibro sifter, octagonal blender, conta blender and coating pan from Palghar.

Fluid Bed Dryer

Fluid Bed Dryer
  • Fluid Bed Dryer
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Approx. Price: Rs 2.5 Lakh / PieceGet Latest Price

Product Details:

Minimum Order Quantity1 Piece
Capacity5 kg to 600 kg
Max Temperature Up to 600 degree Celsius
Batch Size (Kilogram) 8 to 420 kg
Automation GradeAutomatic
ApplicationsDrying, cooling and coating of solids
Body MaterialStainless Steel

Our company is engaged in manufacturing a wide variety of Fluid Bed Dryer that are made in compliance with industry requirements. Our range of products include Mini Multi Mills, Blenders, V Cone Blenders, Vibro sifter-Lab Model, Conventional Coating Lab Model, FBD-Lab Model and Rapid Mixer Granulator. Playing an active role in Pharmaceutical Industry, these machines are highly acknowledged for high-speed, superior performance and efficiency.

Features:

  • High performance

  • Longer life

  • Fine finish

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Vacuum Tray Dryer

Vacuum Tray Dryer
  • Vacuum Tray Dryer
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Approx. Price: Rs 4 Lakh / PieceGet Latest Price

Product Details:

Minimum Order Quantity1 Piece
Material GradeSS316
Tray size800*400*40 mm
No of Working Shelves6
Dummy Shelves1
Trays Per Shelf1
Condenser Test Pressure3 kg/sq.cm
Heating Shelves Test Pressure5 kg/sq.cm
Design Temperature100 - 110 Deg. C
Steam Pressure3-4 kg/sq.cm
Capacity50 to 10000 ltrs
ModelVID 6
Automation GradeAutomatic

Operational Principle:
The Product laden trays are placed on the heating shelves provided in the chamber. Ensuring closure of the door, nitrogen purging is done for faster evacuation of air.Hot water / Steam is supplied into the shelves and the chamber is applied with full vacuum. This principle is effective for temperature sensitive products and faster drying.

Vacuum Dryer for API and Pharmaceutical Industry:
  • Vacuum drying is ideally suited for Bulk Biotechnology and Pharmaceutical industry for temperature sensitive product and for quick drying applications.
  • Moisture/solvent free content can be achived.
  • Toxic materials can be safely dried in an enclosed vacuum environment and solvent can be safely condensed into the receiver.

 

Technical Specification:
 
ModelVID 6VID 12VID 24VID 36VID 48VID 96
No of Trays61224364896
No of Working Shelves668121632
Dummy Shelves111112
Trays Per Shelf123333
Condenser Test Pressure3 kg/sq.cm
Heating Shelves Test Pressure5 kg/sq.cm
Design Temperature100 – 110 Deg. C
Steam Pressure3-4 kg/sq.cm
 
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Vibro Sifter

Vibro Sifter
  • Vibro Sifter
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Approx. Price: Rs 75,000 / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
MaterialStainless Steel
Capacity500L
Automation GradeAutomatic
Voltage (V)380V
Power (W)1.5kW
ApplicationIn Pharmaceutical

Our Vibro Sifters are circular gyratory screens, which is necessary to separate solids from solids and liquids from solid. The simple and compact construction of our vibro sifter offers following features.

 

Features:

  • Offers faster separation
  • High capacity and optimum use of space
  • Lesser Maintenance and Power Consumption
  • Process adaptability
  • Long screen life
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Octagonal Blender

Octagonal Blender
  • Octagonal Blender
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Approx. Price: Rs 1.2 Lakh / PieceGet Latest Price

Product Details:

Minimum Order Quantity1 Piece
Power0.45 kw
Capacity1 Ltr to 10000 Ltr
PhaseThree Phase
Automation GradeAutomatic
MaterialStainless Steel
ApplicationsMixing dry powder for tablets and capsules formulations

We manufacture Octagonal Blender, which are efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The octagonal blender or pharmaceutical octagonal blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. The pharmaceutical octagonal blender is suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules.

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Conta Blender

Conta Blender
  • Conta Blender
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Approx. Price: Rs 5 Lakh / PieceGet Latest Price

Product Details:

Minimum Order Quantity1 Piece
MaterialStainless steel
Weight210 kg
PhaseThree Phase
Automation GradeAutomatic
Warranty12 Months
Capacity2 to 1000 Kg

We are engaged in fabricating chemical blenders which is highly appreciated for its tensile strength and simple configuration. These blenders are extensively used for mixing of the different liquids in the food and chemical industry. Our blenders are manufactured with stainless steel and mild steel & it has the capacity of up to 10000 litres. Moreover, these can be easily customized in accordance with client requirement and can be delivered on time.
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Coating Pan

Coating Pan
  • Coating Pan
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Approx. Price: Rs 70,000 / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
Capacity300 L
Power1.1 kw
Weight200kg
Automation GradeAutomatic
Capacity (kilogram)25 kg
MaterialStainless Steel

Our range of Coating Pan have very heavy and sturdy structure and are engineered form angles and channels. Covered for all the side these exhibit enhanced durability. The two sides (left & right) of the structure are covered with hinges and three sides are covered with bolts. These pans are manufactured in compliance with prevailing industry standards and are offered at industry leading prices.
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Rapid Mixer Granulator

Rapid Mixer Granulator
  • Rapid Mixer Granulator
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Approx. Price: Rs 5 Lakh / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
Weight250 kg
Automatation GradeAutomatic
Power30/45 kw
MaterialStainless Steel
Capacity10 ltrs to 1200 ltrs

We are on of the renowned manufacturers of Rapid Mixer Granulator (RMG), which finds applications in tablet manufacturing i.e mixing and granulation combined technique by reducing processing time, more homogeneous mixing, uniform granule size and above all maintaining improved hygiene complaint to GMP norms.

Features:
  • Optimal working
  • Reliable
  • Easy to use
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Rapid Mixer Granulator Lab Model

Rapid Mixer Granulator Lab Model
  • Rapid Mixer Granulator Lab Model
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Approx. Price: Rs 2.5 Lakh / PieceGet Latest Price

Product Details:

Minimum Order Quantity1 Piece
Capacity10 ltrs to 1200 ltrs
MaterialStainless Steel
ApplicationIndustry
Automation GradeAutomatic
Machine Weight250 kg

We are committed to offer a quality range of Rapid Mixer Granulator, Vibrating Screen in mild steel, stainless steel construction. The Tray Dryers offered by us are basically enclosed insulated chamber in which trays are placed on top of each other in trolleys. The solid or liquid material to be dried is placed on the trays placed in the dryer. For maximum output and efficiency, these dryers are fitted with high performing components like electric heaters or steam in radiator coils that facilitates heat transfer by circulation of hot air. Further, efficient blower fans are installed in the dryer that ensures proper circulation and transfer of heat. In addition to these components, our range of Tray Dryers is equipped with control panels that controls and monitors the temperature and other parameters.


Features:
• Easy to use
• Less power consumption
• Shock proof
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Tray Dryer

Tray Dryer
  • Tray Dryer
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Approx. Price: Rs 10 Lakh / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
Capacity2-3 kg in one tray
MaterialStainless Steel
Automatic GradeAutomatic
Voltage (V)440V
Phase3 Phase

We are committed to offer a quality range of Tray Dryer, Vibrating Screen in mild steel, stainless steel construction. The Tray Dryers offered by us are basically enclosed insulated chamber in which trays are placed on top of each other in trolleys. The solid or liquid material to be dried is placed on the trays placed in the dryer. For maximum output and efficiency, these dryers are fitted with high performing components like electric heaters or steam in radiator coils that facilitates heat transfer by circulation of hot air. Further, efficient blower fans are installed in the dryer that ensures proper circulation and transfer of heat. In addition to these components, our range of Tray Dryers is equipped with control panels that controls and monitors the temperature and other parameters.

Features:

  • Easy to use
  • Less power consumption
  • Shock proof
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Conta Blenders

Conta Blenders
  • Conta Blenders
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Approx. Price: Rs 7 Lakh / PieceGet Latest Price

Product Details:

Minimum Order Quantity1 Piece
PhaseThree Phase
MaterialStainless Steel
Weight 210 kg
Capacity2 to 1000 Kg
Blending Time5-20 min

We offer a wide variety of Conta Blenders, which are immensely used for homogeneous mixing and lubrication of granules or powder in phrama, chemical and other allied industries. Our range of conta blenders provide better performance and work on the principle of dust free transfer of powders or granules at different stages. These conta blenders are fabricated using premium grade raw material and are in compliance with GMP standards.
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V Cone Blender

V Cone Blender
  • V Cone Blender
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Approx. Price: Rs 1.2 Lakh / PieceGet Latest Price

Product Details:

Minimum Order Quantity1 Piece
ApplicationIndustrial
Weight300-400 kg
Capacity150-5000L
Automation GradeAutomatic
MaterialStainless Steel

The rotating shell V Cone Blender are used only for dry mixes and have no packing glands(seals) around shafts entering the chamber to cause potential problems. Modifications such as the addition of baffles to increase mixing shear have been made to these type of blenders.
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Ribbon Mixer

Ribbon Mixer
  • Ribbon Mixer
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Approx. Price: Rs 1.8 Lakh / PieceGet Latest Price

Product Details:

Minimum Order Quantity1 Piece
MaterialStainless Steel
Capacity100 to 10,000 Litre
Automation GradeAutomatic
Weight (kg)750 - 1600 kg
ApplicationFoods, Pharmaceutical, Chemical, Cosmetics, and Pesticides industries

We are engaged in fabricating chemical blenders which is highly appreciated for its tensile strength and simple configuration. These blenders are extensively used for mixing of the different liquids in the food and chemical industry. Our blenders are manufactured with stainless steel and mild steel & it has the capacity of up to 10000 litres. Moreover, these can be easily customized in accordance with client requirement and can be delivered on time.
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Coating Pan

Coating Pan
  • Coating Pan
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Approx. Price: Rs 80,000 / PieceGet Latest Price

Product Details:

Minimum Order Quantity1 Piece
Power1.1 kw
Capacity300 L
GradeSS316/316L
Automation GradeAutomatic
MaterialStainless Steel

We are committed to offer a quality range of Coating Pan, Vibrating Screen in mild steel, stainless steel construction. The Tray Dryers offered by us are basically enclosed insulated chamber in which trays are placed on top of each other in trolleys. The solid or liquid material to be dried is placed on the trays placed in the dryer. For maximum output and efficiency, these dryers are fitted with high performing components like electric heaters or steam in radiator coils that facilitates heat transfer by circulation of hot air. Further, efficient blower fans are installed in the dryer that ensures proper circulation and transfer of heat. In addition to these components, our range of Tray Dryers is equipped with control panels that controls and monitors the temperature and other parameters.

Features:
  • Easy to use
  • Less power consumption
  • Shock proof
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Multi Mill

Multi Mill
  • Multi Mill
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Approx. Price: Rs 90,000 / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
ApplicationPharmaceuticals
Capacity50 Kg to 200 Kg per hour
MaterialStainless Steel
Automatic GradeAutomatic

Multi Mill is a self contained portable unit useful for high speed Granulating, Pulverizing, Mixing, Shredding and Chopping of a Multi Mill wide range of wet and dry materials without special attachments. Multi Mill operates on the principle of variable force swing, beaters having both knife and impact edges rotating within a selected screen to get the required size reduction. Multi mill is designed to utilize the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to control the particle reduction, material fed in to the processing chamber moves to the periphery and passes through the screen radically and tangentially. Finally the processed material gets collected into the container kept below the processing chamber.
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Double Cone Blender

Double Cone Blender
  • Double Cone Blender
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Approx. Price: Rs 1.9 Lakh / UnitGet Latest Price

Product Details:

Working Capacity75-120 kg
Motor3 HP
RPM6/12
Gross Capacity300 L

All Blenders are efficient and versatile blending for mixing and lubrication process of dry granules /powder homogeneously for various kinds of products. Two third of the volume of the Blenders is filled to ensure proper mixing. The Blender gives best result for granules due to very slow speed and due to it's shape. it can be used of Pharmaceutical, Food, Chemical and cosmetic products etc. Shape of the blender can be selected by the customer as per requirement and product nature. Blending mainly depends on nature of the material loaded, shape and baffles The Shape of the blender and baffles provided ensures uniform and through blending, hence requirement of RPM is less.

Technical Specification:

300 L600 L750 L1000 L1500 L2000 L3000 L4000 L
Type of Blender
Contal/Octagonal/Doble cone/Ribbon/ Polygon/'V' Blender





Gross Capacity300 L600 L750 L1000 L1500 L2000 L3000 L4000 L
Working Capacity in kg75-120150-250190-300190-300250-400500-800750-12001000-1600
Motor HP35557.5101515
RPM6/126/126/126/126/12VaribleVaribleVarible
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Auto Coater

Auto Coater
  • Auto Coater
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Product Details:

Pan Diameter300mm
Pan RPM3-18
Number of Guns1
Pan Motor1HP
Inlet Motor0.37KW
Exhaust Motor0.75 KW
Max Temperature80 deg
Air Flow Meter200
Compressed Air6 Bar
Capacity1kg

Auto Coater can be used to coat pallets, granules and tablets. coater is designed for the application of

FILM COATING :
Coating Solution is sprayed using peristaltic pump through spray nozzles very effectively The nozzle arm can be individually adjusted for optimum spray pattern. It takes about 2 - 3 hours per batch. Film coating process involves following stages namely : Preheating - Film coating - Drying - Finishing product

SUGAR COATING:
Here eccentric gear of lobe pump is used to pump viscous solution on to the products. It takes about 10-16 hours per batch. Sugar coating process involves following stages namely : Sealing - Sub coating - Coloring - Finishing - Polishing

MIXING :
It is achieved by superior design of the battles that allows uniform and excellent mining, with protective product handling.

DRYING:
Hot air is used normally for the evaporation of the sprayed suspention.

Technical Specification:


12”18”24”36”48”
Pan Diameter300mm400mm300mm900mm1220mm
Capacity1kg2-5 kg10-15 kg30-45 kg80-140 kg
Pan RPM3-183-183-183-183-18
No. of Guns11124
Pan Motor1.0 HP1.5 HP2 HP3 HP5 HP
Inlet Motor KW0.370.750.751.52.25
Exhaust Motor KW0.750.52.253.7511.25
Max. Deg. Temp.80808080100
Air Flow Rate m3/hr200300-500500-8001000-15001500-2000
Compressed Air6 bar6 bar6 bar6 bar6 bar


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Paste Kettle

Paste Kettle
  • Paste Kettle
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Approx. Price: Rs 10,500 / PieceGet Latest Price

Product Details:

Material GradeSS 304/316
Power SourceElectric
Capacity30-3000 LTRS
MaterialStainless Steel

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Mass Mixer

Mass Mixer
  • Mass Mixer
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Approx. Price: Rs 12,500 / UnitGet Latest Price

Product Details:

Capacity50 to 200 KG
MaterialStainless Steel
Power Required2 kW
GradeAutomatic

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Reach Us
Naresh Panchal (Proprietor)
Survey No. 130, Hissa No. A/2, Bhoidapada Rajivali Road,Vasai East Rajivali Road, Vasai East
Palghar- 401210, Maharashtra, India



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